Belt Conveyor Scraper: See how the Vale team identified a fault using Dynamox technology On June 12, 2024, the maintenance team from Vale, in Brucutu, installed TcAs sensors on the primary and secondary scrapers of this belt conveyor. The mission was to verify the efficiency of the technology in identifying defects or potential faults in… Continue reading Identification of fault in a Belt Conveyor Scraper
Category: Success Cases
In this category of the Dynamox blog you will find success cases about predictive maintenance and the DynaPredict solution
Ball mill failure: how mining company mitigated costs
Identifying a fault in a ball mill allowed an Australian mining company to save millions of dollars. Check it out! At the end of 2023, the monitoring team of a large Australian mining company identified a significant increase in vibration on the input shaft of the ball mill gearbox in one of their plants. This… Continue reading Ball mill failure: how mining company mitigated costs
Fault detection in Off-road vehicle prevents unplanned downtime at Vale
Detecting a fault in the gearing of an off-road vehicle’s brake lift and cooling pump at an early stage prevented what could have been a catastrophic event. Check it out!
Screw conveyor: FS team avoids 6h downtime and loss of nearly $80,000 using Dynamox Solution
Screw conveyor shows increase in vibration levels and team discovers problem in reducer bearing.
Dynamox solution prevents unexpected screen shutdown in classified area
Dynamox solution prevents unexpected shutdown of screen located in Zone 21 classified area
Predictive maintenance at Nexa generates a saving of USD 134,600 and 18 days of production
Dynamox’s predictive maintenance solution allows clients to often replace corrective interventions with planned interventions, saving time, productivity, and money. This is what happened in another Nexa success case, which relies on an excellent team in its AMC (Asset Monitoring Center) combined with the Dynamox solution.
Angular misalignment: early diagnosis saved Ultragaz USD 7,000
The use of Dynamox solution contributed to the diagnosis of an angular misalignment in an LPG pump, whose corrective maintenance cost is estimated at R$35,000. Check out the details of this case:
With Dynamox, Nexa avoids a corrective maintenance cost of R$31,000
What if you could reduce the cost of corrective maintenance? With the Dynamox solution, Nexa detected a bearing backlash, performed an intervention and avoided an expense of R$31,000. Check it out!
Wireless sensors identify defects in difficult-to-access trippers
Dynamox, the wireless sensor monitoring solution specialist, along with Klabin, Brazil’s largest producer and exporter of packaging paper, presents another success case in conveyor belting. In this case, the tripper of a belt conveyor that is difficult to access and crucial to production processes is monitored by Dynamox’s TcAg wireless sensors. Monitoring the asset using… Continue reading Wireless sensors identify defects in difficult-to-access trippers
Vibration sensors detect belt conveyor defects
Take a look at how Dynamox’s wireless vibration sensors detected a defect in a belt conveyor bearing.